Solar panel production line

  • 10MW solar panel production line
10MW solar panel production line

10MW solar panel production line

Please watch the video on Youtube:

https://youtu.be/JFjij2QcQpI


10MW production line.jpg


Module type  Glass-Backsheet module, Glass-Glass module

Max size of solar module2094 x 1038 mm Mono and Poly.

Busbar 5 BB -  12BB

Production speed216 pcs solar panel ( 2094 x 1038 mm, 455W)per 24 hours .

Daily working hours  24 hours

Yearlty working days 300 days

Facillity condition

Producetion space˃ 1000 m2

Operators per shift ˃  15

Power supply requirement380V- 400V , 3 Phase 5 wires. or customized

Power consumeMax 100KW

Air supply requirementCopressed air  0.5 ~ 0.7 MPa .  200 L / min

WaterDo not need .

Temperature25 ℃

Humidity50 % - 70 %




Technical Specifications of machine

Specification of machines

 

1, Solar cell tester

210 Solar cell tester GTM-3A.jpg

Model : GCT - B

Apply to the test and result record of mono-Si or poly-Si solar cell pieces.

Can test 6 - 12BB mono and poly cell .

 158 - 210 mm solar cell .

Pneumatic and buffering contact, front probe contact, back contact;

Four-line survey; 10 parameters display; 8,000 data collecting dots;

Irradiance automatically compensating;

Temperature automatically compensating;

Measurement parameter displays in tabulation and graphic way;

Voice counts off and prompts;

Counting prompt of flash times;

24hrs continuous working;

Working life of imported Xenon lamp is 300, 000 times of flash

Technical parameters:

Model

GTC-3A

GTC-B

Lamp   Spectrum

In line with   iec60904-9 spectral Irradiance distribution requirement(AM1.5)

Light   intensity

100mW/cm2   (continuous adjustable range 70-120W/cm2)

Spectrum   matching (400-1100nm

6.2%

Test   result consistency

≤±2%

Test   error of electrical properties

≤±2%

Single   flash time

10 ms

Effective   Test range

200x200mm

Measuring   votage

0~0.8V(resolution   1mV)

Measuring   current

0~20A(resolution   1mA)

Test   Parameters

1sc, Voc, Pmax,   Vm, Im, FF, EFF, Temp, Rs, Rsh

 

2,Laser cutting machine

automatic laser scribing machine no logo.jpg

 

Model :  RO - 2100F

High speed, 1600 / h

Be used for cutting solar cell 158 x 158,M6 ( 166 X 166 ), M10 ( 182 X 182 ). M12 ( 210 X 210 ).

Loading : Whole cell box , 100pcs.

Unloading: Whole cell box.

Not pollute on solar cell.

Power of laser: 30W. 10% to 100% variable.

Laser wave length: 1064nm

Dicing speed : Maximum: 600mm/s

Deepness: 1/2 - 1/3 cell.

Precision : +/- 0.05mm

Frequency : 20 - 80KHz variable.

Air pressure: 0.6 - 0.8 Mpa. 400L/min

Power: 220V/50Hz, 2 KW

Measurement: 1250 x 1100 x 1380mm

Net Weight: 300Kg.

 

3, Solar cell soldering station

Soldering station picture logo.png

 

Model: H2020E

H2020E is a single track automatic tabbing and stringfor solar cells

Up to speed 1800 cells/hour.

High flexibility for 5BB/6BB/9BB/12BB solar cells .

The base solution is 3 type of cell of 210x 105mm, 182 x 91mm, 166x 166mm and others .

Works with different kind of cells including cut cells with width >30mm

The number of cells for string is settable from touch screen

Cell spacing is adjustable

Quick and simple operation & ribbon change

Low cost of spare parts and consumables

 

Soldering  capacity

Max 2.7 seconds /pcs,Max1800 pcs   /hour

Cell‘s dimension

30~166*210mm

Cell busbar

5BB/6BB/9BB/12BB/

Ribbon sizes

Width: 0.8~2.0mmThickness: 0.12~0.23mm . Ribbon size   should be informed before order

Breakage

≤0.2%, On the   basis of Grade A cells with good cutting, no cracks and damage

Cell basket capacity

4 x 100 PCS,4 Cell   baskets to load up to a maximum 100pcs each,total 400pcs auto switch

Operation control

PLC touch screen

Soldering technology

IR light

Soldering light life

≥1000Hr

Soldering temperature

Normal~400℃adjustable

Input power

3 phase/50~60Hz/380V/30A, Power cable   >6mm2

Peak power

18 KW

Average power

7 KW

Compressed air

≥ 0. 5 Mpa clean & dry air

Compressed air consumption

Approx 200L/min

Max.length of the string

2050mm, Suitable for 12pcs 6 inch cells per   string with 2mm cell spacing

Operator interface

 English

Warranty

12 Months     

 

Local installation:  Buyer pay for round flight ticket, accommodation . One engineer. More than 5 days. We will supply video call for installation in outbreak of infectious.

Machine size:  5040 x 1500 x 2000mm.

Operating space: 7000X 3000 mm .

 

4, EVA / BACKSHEET cutting machine

 EVA backsheet cutting station.jpg

 

Model : RO - ECJ

Used to cut EVA and Back sheet into designed size for solar module manufacturing..

Automatic feeding, unwinding, deviation correction, fixed length, punching, cutting, counting, static elimination, etc.;

Wide adaptability, suitable for material cutting of small components, standard 60/72 pieces, 144 half pieces, and double glass components;

Maximum size : 2400 x 1200, can produce 600W solar panel .

Power : 220V (AC) /  1KW

Equipment weight 300KG.

 

5, Ribbon cutting machine


Ribbon cutter 0.jpg

 

RO - CJJ01

Full automatic. High speed.

Digital display.

Automatic alarm.

Cut length accuracy.

Speed and high efficiency.

The material of welding strip: Tinned copper alloy;

Straightening: 98%;

Cutting accuracy: L + _ 0.2 +0.002 L

Cutting Length :1-9999 .9 mm

Maximum soldering ribbon width size: 8 * 0.2mm;

Processing speed (colleague processing section 1-5): 350/minutes;

Power: 220V 50Hz

Power: Max 250W, minimum 20W;

Volume: 395 * 265 * 355mm

Weight: 26kg.

Video :www.youtube.com/watch?v=5ZN_ZZEfLYs

6,  Laying machine


Layup machine 1.jpg

 

Use whole servo closed loop control

Adopt vacuum check technology

Servo lateral locating,digital locating.Set location distance just on the upper computer,be capable of setting every lateral locating distance separately,high efficient in servo location.

Spinning part adopts electronic control and cooperates with robot joint reducer(back interval less than 1arc.min).Be capable of setting spinning degree randomly(set by upper computer) and setting each string’s spinning angle separately.

Glass location device is hand wheel type and intensifying type.The time to change glass is short and no need to use other tools like wrench.

6 opening system and reserving about 30 percent hardware interfaces,which is convenient to the interface control of equipment and auxiliary devices.

 

ITEM

Specification

Working   voltage

AC380V,3   Phase 5 Lines,50Hz

Rated   power

7KW

Working   air pressure

0.5-0.8Mpa

Average   Air Consumption

600L/min

Driving   mode

Servo   driving

Positional   accuracy of cell strings

±0.3mm

Tact

60s

Interval   of cell strings

1~10mm(adjustable)

QTY of   cell strings

4~12strings(adjustable)

Switching   time

15min

Breakage   rate

0.3%

Cell   main grid line number

2-5grids,switching   time30min

Applicable   Module Size

L(1600-2300mm)*W(800*1200mm)

Material   of transmission belt and sucker

PU

Overall   Dimensions

2470mm*4180mm*2800mm(L*W*H)

Total   weight

About 2500kg

Control   system

Screen(MCGS),Chinese/English   mode,supporting remote maintenance,and connection to local   production-management software.

Operating   mode

Manual/Automatic

 

Equipment   Function:Cell strings laying up machine,working with Stringer by 1 VS 1,or 1   VS 2.

Cell   strings are in parallel with the long side of the modules after conveyed in   the Automatic Layup Machine,and adjusted mechanically and by CCD.

 

 

7 ,  EL tester RO- EL2400

 

 El tester 2016.jpg

 

Parameter

Product name

Semi-automatic   El Tester

Resolution

24 million pixels

Clear imaging time

1-30s

Test cycle

35sbefore laminate

30safter laminate

Detector type

Cooling   type(-50)

Image surface noise

No

Software

Images   automatically saved, statistics, query and print

Detection of defect types

Processes   pollution, material defects, cracked, debris, broken gate, missing solder,   low efficiency.

Test type

Solar   module

Test size

Max.:2300mmx1200mm

Machine size

2860 x 2200mm x 900mm

Test voltage

010A      0100V

 Working environment

+15+40(Temperature)  2060(Humidity)

Equipment placement environment

+5+40(Temperature)   5 85(Humidity)

 

 

8, Laminating machine

 

Full automatic 2.jpg

Model: RO-Q1   3600*2200

USE : As the equipment of manufacturing solar module limited to laminate glass, EVA (Ethylene Vinyl Acetate Sheet), solar cell and back sheet

Dimension : 14600 mmx 3380mmx1300mm

Laminating area: 3600mm x 2200mm.  Laminating height: 25mm

Total power consumption: 80 KW ( AC380V, 60 Hz, or according to customer's nee) 

Air source: 0.6 - 1.0 MPa.

Operating mode: Manual / Automatic.

Control system :  PLC ( Siemens). HIM system: Touch screen .

Heating mode: Oil Heating ( SD320 heat-conducting oil, capacity: 170 L, flow pressure:0.3 Mpa.), inculde: main heating and adjustable heating.

Temperature control: PID intelligent temperature contol system.

Temperature uniformity in working area: ≤ ±1.5

Temperature control accuracy:≤± 1 .

Temperature control range: 30 - 180

Pumping rate: 70 L/s .Laminating time: 2 - 4 mins ( Excluding sollidification time )

Heating rate: 135 at room temperature with 50 to 60 minutes

Vacuum rate: 200 L / S, the limit vacuum 70 ~ 90 Pa, vacuum Time: 90 seconds

Silicone sheet size: 4200mm * 2600mm, 5mm thickness. It will be changed after 3000 times.

Lid opening: Straight from the hydraulic, the biggest opening height: 200 mm

Total weight: 12.5 T

Production capacity:

Conventional 450 Wp ( 2094 * 1038 mm )  Module, 3 pcs at the same time .

Production Capacity: 450 WP * 3 pcs/ cycle * 3 cycles/h*8hours*300days=9.72 MWp/ year.

 

9,  Trimming station

Model : RO - XBT

Picture 1.jpg

Be use to trimming the EVA and Backsheet out glass after laminating .

Automatic conveyor.

Trimming by electricity blade .

Can produce the maximum 600W solar panel 2400 x1200 mm and others .

10, Framing machine

framing machine tile.jpg

 

Model: RO - ZKJ

The machine should be suitable to use for fix solar panel frame and lock the fourcorner of the frame.

Maximum panel size: 2300X1200mm or customized .

Power supply: single phase.

Loading system: Conveyor .

Difference of diagonal line difference:1.5mm.

With pneumatic gluing gun.

 

 

11, Solar module tester

Solar module tester NEW.jpg

Model:  GTM - B

Mainly used in electrical performance auto test and result record of solar mono and poly module.

A grade spectrum; A or B grade unevenness degree of irradiance;

Can beused for 210 cell and PERC cell solar panel .

A or B grade instability of irradiance;

Flash pulse 10ms, continuous adjustable;

Four-line survey; 10 parameters display;

8,000 data collecting dots;

Irradiance automatically compensating;

Temperature automatically compensating; measurement parameter displays in tabulation and graphic way;

Voice counts off and prompts;

Counting prompt of flash times;

24hrs continuous working;

Working life of imported xenon lamp is 300, 000 times of flash

Model

GTM-3A

GTM -B

Lamp   Spectrum

In line with   IEC60904-9 spectral Irradiance distribution requirement(AM1.5)

Light   intensity

100mW/cm2   (continuous adjustable range 70-120W/cm2)

Spectrum   matching (400-1100nm

6.2%

Test   result consistency

≤±2 %

Test   error of electrical properties

≤±2%

Single   flash time

10ms

Effective   Test range

2200x1100/5W~450W   or customized .

Measuring   votage

0~100V(   Resolution 1mV)

Measuring   current

0~20A( Resolution   1mA)

Interval   time between tests

 ≧ 7 seconds

Test   Parameters

1sc, Voc, Pmax,   Vm, Im, FF, EFF, Temp, Rs, Rsh

 

12, Module transfer carrier

周转车.png

Model: RO - DZ

Hand truck for transportation of Glass / Modules / Panel at different stage of production.

The module carrier made of steel and continues welding with rubber combination.

It should carry 10 sets of 600W solar panels at one time & strong mobile castors for free and smooth movement during transport of modules / panels.

The wheels can be locked for safety and stability to avoid any accidental damage.

Support 10 pcs of 600W modules each time

 

13, Ready material carrier

准备车.png

Model: RO - DY

Hand truck for transporting the finished laying up module to be laminated, carry 10 pcs600W solar panel with proper protection.

 

 

14,  Working table

 

Cleaning working table 小.jpg

 

Model: RO - GZT

Working table for select out solar cells from the faulty one.

And classification the solar cell for solar production.

Dimension :1200X1200X800mm

 

 

15, Compressor.

 

air compressor at 100.jpg

 

Model :AT-100

Model

Tank Capacity

(L)

Air Dlivery

(L/min)

Motor Power

(W)

Speed

(r.p.m)

Max Pressure

(Psi)

Piston

AT-200

56

100

1500

1050

115

Ø51x2

 

Working Pressure:8 bar

Machinery Test Report:Provided

Core Components:Pressure vessel, Pump

After Warranty Service:Video technical support

Cooling method: Piston air compressors hp 5 with Air Cooling

Motor:air compressors with Copper motor

Compressor type:Min piston air compressors hp5

Warranty:1 Year

Power: 5.5KW / Voltage:380V

Dimension(L*W*H):159* 59 *98cm

Weight:155

 

Packing and shipping

1 X 40FT Flat rack    --- Laminator

1 x 20ft  container  --- Tabbing and String machine

2 x 40ft container    --- Other machines .

 

     4.jpg

     IMG_6252.jpg

 

 

We customized design and manufacture solar panel machines according customer needs. 

Such as building, work people and other condition.


10MW solar panel production line(图1)

10MW solar panel production line(图2)

10MW solar panel production line(图3)

10MW solar panel production line(图4)


Contact Us

Contact: REOO Tech

Phone: +8613773694841

Tel: +8651384105505

E-mail: mike@reoo.net

Add: Chennan industrial park, Rudong, Jiangsu, China 226400

WhatsApp: + 86 1390 1472 859

Skype: reoochina

Facebook: REOO tech

Twitte: REOO solar PV